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Technical Paper

Design and Development of Innovative Tyre Test Facilities for Measuring Tyre Characteristics

2006-11-13
2006-32-0028
Tyres play a crucial role in determining the ride and handling properties of a vehicle. Multi-body simulation softwares are being used extensively to understand vehicle ride and handling properties using detailed vehicle models. Models need a set of characteristics and parameters to represent the tyre as close as possible to the actual tyre. Tyre properties are generally grouped into vertical, lateral and longitudinal stiffness characteristics. Various test facilities are currently present in educational institutions and commercial organizations. They are prohibitively expensive to use during product development stage where a number of design iterations are carried out before finalizing for mass production. This paper highlights the work done in creating innovative and simplified test facilities for measuring lateral force characteristics, static vertical, lateral and longitudinal stiffness and dynamic vertical stiffness and damping.
Technical Paper

Development of Universal Brake Test Data Exchange Format and Evaluation Standard

2010-10-10
2010-01-1698
Brake system development and testing is spread over vehicle manufacturers, system and component suppliers. Test equipment from different sources, even resulting from different technology generations, different data analysis and report tools - comprising different and sometimes undocumented algorithms - lead to a difficult exchange and analysis of test results and, at the same time, contributes to unwanted test variability. Other studies regarding the test variability brought up that only a unified and unambiguous data format will allow a meaningful and comparative evaluation of these data and only standardization will reveal the actual reasons of test variability. The text at hand illustrates that a substantial part of test variability is caused by a misinterpretation of data and/or by the application of different algorithms.
Technical Paper

Vehicle Reliability Estimation Model for Concept Vehicle Target Setting and Identification of Critical Parameters Influencing System Reliability

2010-09-28
2010-32-0068
Reliability has been a complicated domain of vehicle engineering, basically due to the quantum of the authentic data required, and variability of parameters that make real contributions to the subject. Reliability of a vehicle in very generic terms, is not only its functional worthiness and consistency, but also its probability to perform satisfactorily within the intended design life for a particular production batch, application domain, operation duty and customer use. Commercial vehicle industry is driven by returns that a vehicle gives, on the investments made, which depend on parameters like minimum turnaround time, lesser breakdowns, optimized maintenance interval and cost of operation etc. Severe operating conditions, regular customer abuse and higher expectations from products (as expected by Indian customer-base) demand a need to deliver more robust and reliable products.
Technical Paper

Estimation of Diffusion Losses when Sampling Diesel Aerosol: A Quality Assurance Measure

2003-05-19
2003-01-1896
Under the sponsorship of the Coordinating Research Council (CRC), the University of Minnesota (UMN) formed an international research team to investigate the physical and chemical nature of diesel emissions from heavy-duty vehicles while operating on highways (CRC Project E-43). These ambient measurements of vehicle emissions following their release into and dilution by the atmosphere guided the development of dilution and sampling procedures for laboratory test cells to simulate on-highway conditions. The importance, visibility, and potential implications of the project prompted the adoption of a quality assurance (QA) plan by an independent implementation team. Because exhaust aerosol characterization for mobile sources lacks prescribed sampling methodologies, standard operating procedures were developed as part of the QA effort to ensure the consistency and validity of the data collected.
Technical Paper

Minimization of Risks and Difficulties from DESIGN to MASS PRODUCTION for Powertrain Components and Modules

2011-04-12
2011-01-0524
One main general goal during product development in the passenger car industry as well as in the commercial vehicle industry is to reduce time to market. The customer wants to get the newest product and is not accepting the risk of any product call backs. This means the minimization of the risk of field claims for the manufacturer. The challenge to reach this goal is a capable volume production of each new product. To create a competitive, innovative product it is the task for design and simulation engineers in the development phase to design the product in view of function, efficiency, fatigue strength, optimized weight and optimized product costs. Additionally an agreement between design and industrial production planning is required. An early involvement of production engineers into the development of a product ensures design for manufacturing from the very beginning.
Technical Paper

Evaluation of a New Diagnostic Technique to Detect and Account for Load Variation during Cylinder Pressure Measurement of Large-Scale Four-Stroke Diesel Engines

2012-04-16
2012-01-1342
High efficiency, power concentration and reliability are the main requirements from Diesel Engines that are used in most technical applications. This becomes more important with the increase of engine size. For this reason the aforementioned characteristics are of significant priority for both marine and power generation applications. To guarantee efficient engine operation and maximum power output, both research and commercial communities are increasingly interested in methods used for supervision, fault-detection and fault diagnosis of large scale Diesel Engines. Most of these methods make use of the measured cylinder pressure to estimate various critical operating parameters such as, brake power, fuel consumption, compression status, etc. The results obtained from the application of any diagnostic technique, used to assess the current engine operating condition and identify the real cause of the malfunction or fault, depend strongly on the quality of these data.
Technical Paper

Optimization of Engine Mounting Systems to Minimize Vehicle Vibration

1993-05-01
931322
A new simulation-based method for design of powerplant mounting systems is presented. Unlike traditional methods, in which the objective is to obtain a set of powerplant rigid body modes found from experience to be favorable, this new method directly seeks minimal response in the vehicle passenger compartment, regardless of what powerplant modes are obtained. Therefore, the simulation objective exactly matches the design objective: minimal response. The new method, which uses optimization based on response sensitivities, has been implemented into software. Results show that the final response levels are significantly reduced from the baseline, and that typically the final mounting configuration is much different, and better, than the mounting system that would have resulted from application of the traditional method. POWERPLANT MOUNTING is one of the fundamental design characteristics of a motor vehicle.
Technical Paper

An In-Vehicle Distributed Technique for Remote Programming of Vehicles' Embedded Software

2005-04-11
2005-01-0313
From time to time vehicles need to have their software modules updated for various reasons, such as the introduction of new features in vehicles, the need for changing the navigation map, the need for fine tuning various features of the vehicles, and many others. The software in a vehicle's electronic control unit (ECU) can be updated either at a service station or remotely via wireless links. Remote software update has many advantages: it can save consumers valuable time by not requiring them to bring their vehicles to service stations; software in multiple vehicles can be updated in parallel to save auto companies time and money; software in all recall vehicles can be updated in a timely manner, and so on. There are two main issues related to the remote software update operation. One issue is the bandwidth required for the update operation, and the other issue is the security of the communication links. In another paper we addressed the security issue of the communication links.
Technical Paper

Determination of Injury Threshold Levels of Car Occupants Involved in Road Accidents - Détermination des Valeurs au Seuil des Blessures Recues Pas les Occupants des Voitures Ayant Subi un Accident - Ermittlung von Verletzungsschwellenwerten für an Unfällen Beterligte Kraftfahrzeuginsassen

1970-02-01
700402
The methods used at the British Road Research Laboratory to collect data relating to the injuries sustained by vehicle occupants in road accidents are described. Vehicles of differing interior structural design give rise to different patterns of injury to their occupants, the probable mechanisms producing these injuries have been deduced from the detailed examination of the damage to the car interior caused by the impact of the occupant during the accident. The damage observed in cars involved in accidents and associated with particular injuries was reproduced on undamaged cars of the same make and model, using a suitable dynamic impact method, to give an indirect assessment of the forces causing the injuries.
Technical Paper

INTAKE-MANIFOLD DISTRIBUTION

1924-01-01
240005
Definite knowledge as to the behavior of gases and liquids in the manifold of an internal-combustion engine being lacking, an attempt is made to answer the questions: (a) How bad is the distribution, (b) how do the different types of manifold compare, (c) why is the liquid distribution in some manifolds poor and (d) how shall we proceed to correct the trouble? The solution of the problem is affected by the facts that, in extremely cold weather, nearly all fuel is delivered to the engine, at the time of starting, as a liquid; that all cars perform poorly under such conditions, some engines, when cold, “hitting” on only one or two cylinders; and that, because of inferior distribution, many multi-cylinder engines are outperformed by single-cylinder engines of similar design.
Technical Paper

GEAR SELECTION INTERLOCK MECHANISM FOR COMMERCIAL VEHICLE TRANSMISSION

2014-04-01
2014-01-1718
In a transmission for Automobiles, the driver's comfort of smooth shifting and selection of gears is a major concern for the transmission designer. To achieve this comfort, lot of work and improvement has been done in the past few years and still some more improvements are in continuation by the automobile manufacturer. Apart from the smooth shifting and selection of gears while driving, the safety of the driver is also a major concern for the vehicle manufacturer. This paper relates to a safety Interlock mechanism of vehicle gear shifter selector lever to a drive position, until a predetermined condition is satisfied. There are various gear shift pattern exists in the vehicles, which depends upon the number of gears in the gearbox. Generally, two types of gear shift pattern are commonly used in commercial vehicles. 1st-2nd, 3rd- 4th, 5th-6th, Rev and Rev-1st, 2nd-3rd, 4th-5th, 6th.
Technical Paper

Development of Brain Injury Criteria (BrIC)

2013-11-11
2013-22-0010
Rotational motion of the head as a mechanism for brain injury was proposed back in the 1940s. Since then a multitude of research studies by various institutions were conducted to confirm/reject this hypothesis. Most of the studies were conducted on animals and concluded that rotational kinematics experienced by the animal's head may cause axonal deformations large enough to induce their functional deficit. Other studies utilized physical and mathematical models of human and animal heads to derive brain injury criteria based on deformation/pressure histories computed from their models.
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